In-Process Gauging

Product Overview


• Keyence optic micrometer
• High Speed LED/CCD Optical Micrometer
• 1,000 samples/second high speed sampling
• Repeatability of +/- 0.06 um
• Maintenance-free LED emitter and design
• Scan speed of 40mm/sec.Model EH-GP200B

Includes:
• Part washing station / Part drying station
• Gauging station / Operator interface
• Part tray packer with 28mm diameter and 200 mm part length capability
• Other options for off loading are available
• Can be fitted to any in-feed grinder
• Can be tied into almost any dressing unit
• Operator interface

Features:
• Dual slide pick and place to move parts through the gauge
• Cycle times of 6 seconds per cycle can easily be achieved
• A wide variety of part configurations can be run as well as multiple parts per cycle
• Less than 5 minutes per part changeover with only the drying fixture needing to be replaced
• Pre-wash zone to remove excess grinding grit
• Drying fixture
• Part is measured using the latest LED/CCD optical micrometer
• Our custom software uses 1000 scans per second from the micrometer and our own smoothing logarithms to produce extremely accurate and stable results
• We pass real world gauge R&R’s on tolerances of +/- 3-4 microns
• 100% qualify all ground diameters including a land as small as .5mm
• Gauged parts can be dropped into trays for further washing or packing or put back on a conveyor for further processing
• Built-in individual part data storage data base
• Optional Web access capability (good for data retrieval and off site trouble shooting)

We Do So Much More Than Measure Parts

• Large operator friendly touch screen with intuitive menu system
• Real time diameter sizes continuously graphically displayed
• Easy part information entry & retrieval
• Part data file transfer capable via Internet, USB or internal network
• Using your dressing unit or ours with our unique gauging system allows you to achieve a perfect dressing profile every time
• This combination will not only automatically compensates for individual lands, it also compensates for tapers in each land
• You will be AMAZED
• Your set-up person will only have to get the diameter close to size then the system will do the rest.
• It will automatically adjust each land to the mean as well as adjust for tapers. It will maintain this throughout the production run without any operator adjustments being required

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